Intelligent Weighbridge &
Oil Intake System
A fully automated truck, weighbridge and oil-unloading workflow — from automatic license plate recognition and stable weight capture to continuous oil measurement, quality monitoring and final SAP integration.
A clear view of the three-stage transaction
The process begins with inbound weighing, continues through measured oil transfer, and ends with outbound reconciliation and automatic ERP handover.
Remove uncertainty from every truck transaction
Traditional weighbridge and oil intake processes can depend on manual identification, manual data entry and before/after weight comparisons. This creates opportunities for transcription errors, mismatched records and limited visibility into the actual unloading process.
Create one automated chain of custody from arrival to ERP — with fewer manual touchpoints, more precise oil measurement and real-time operational visibility.
One connected system from gate to SAP
The Manomay solution connects license plate recognition, weighbridge data, truck routing, oil-intake measurement, analytics and SAP into one automated transaction workflow.
Automatic truck identification
Dual-camera ANPR verifies the license plate and links the truck to current and historical records.
Stable weight capture
The system waits for three consistent weight readings before accepting the transaction value.
Smart workflow selection
Truck data is used to automatically direct vehicles to normal cargo or oil-intake processing.
Continuous oil intake measurement
Oil quantity, flow, temperature and density are monitored throughout the unloading process.
Efficiency & anomaly detection
The system compares measured oil with expected oil and exposes discrepancies as they occur.
Automatic SAP transfer
Completed transaction data is formatted and sent to SAP without manual re-entry or export.
Operators work with a clear live interface
The HMI provides a direct view of the tanks, buffer vessel, flow status and control actions. It gives operators a simple way to start the process, switch modes and monitor the live state of the installation.
Automation with built-in intelligence
The system does more than digitise the weighbridge. It validates, measures, compares, predicts and automatically synchronises the complete transaction.
Fully automated three-step transaction process
Each truck passes automatically through arrival weighing, unloading and departure weighing. Transaction data is synchronised to the central database every 30 seconds without manual intervention.
Dual-camera license plate recognition
Two cameras independently read the license plate and compare confidence levels. When one reading is uncertain, the second provides automatic verification.
Stable and accurate weight capture
The weighbridge interface waits for three consistent readings within a defined tolerance before accepting the weight.
Dedicated oil-truck workflow
For oil deliveries, the workflow extends beyond gross and tare weighing. The system also measures the oil that physically passes through the unloading line into storage.
Automatic cargo / oil intake detection
Current transaction data and historical truck information are used to determine the correct handling route.
Live operational dashboard
Operators can see operating time, total oil processed, active trucks and unloading efficiency at a glance.
Automatic data population
License plate, gross weight, timestamps and truck ID flow directly from the weighbridge and ANPR system into the oil intake record.
Truck analytics & arrival prediction
The system analyses tare-weight consistency, visit patterns and historical behaviour to estimate the truck's next expected arrival.
Automatic SAP integration
Gross weight, tare weight, measured oil quantity, timestamps and license plate data are automatically prepared for SAP. The workflow can distinguish loading from unloading and support configurable batch export.
Operational visibility beyond the weighbridge
The monitoring layer gives plant teams a continuous view of oil transfers, intake performance, density trends and day-to-day throughput.
Measure more than weight
Continuous process data gives operators a better view of unloading performance and the physical characteristics of each oil delivery.
Unloading efficiency & anomaly alerts
The system compares measured oil against expected or invoiced quantities and displays discrepancies in kilograms alongside live flow information.
- Measured versus expected oil
- Discrepancy in kg
- Real-time flow rate
- Immediate anomaly visibility
Temperature & density monitoring
Temperature and density are recorded throughout unloading. Additional quality parameters can be integrated when required.
- Continuous temperature tracking
- Continuous density tracking
- Optional viscosity measurement
- Optional water-content measurement
From small samples to a full-load quality picture
Continuous monitoring throughout unloading can reveal variation that a single sample from the top of a tanker may not show.
Tamper-resistant process
By minimizing manual intervention from weighing through data reporting, the system creates a tightly controlled transaction chain and reduces opportunities for manipulation.
Quality scan throughout
Density is monitored while the entire truckload passes through the intake system, providing a broader view of product consistency across the delivery.
Graphical adulteration visibility
Density variance over the course of a transfer can be visualised in system-generated reports, helping operators identify unusual product behaviour.
Protecting a critical raw-material investment
Accurate quantity measurement and continuous quality monitoring turn the intake process into both an operational control and a financial safeguard.
Edible oil can represent a major share of raw-material cost
In the project description, edible oil is estimated at approximately 30–35% of total raw-material cost in the food industry. Improving confidence in quantity and quality therefore has a direct relationship to financial control and potential return on investment.
Connect weighing, intake, quality and ERP.
Talk to Manomay about adapting the Intelligent Weighbridge & Oil Intake System to your plant, existing weighbridge infrastructure and SAP environment.
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